Home Products Switchgear Medium Voltage HEI-24 Eco-Gas (SF₆-Free) Gas-Insulated Metal-Enclosed Ring Main Unit

HEI-24 Eco-Gas (SF₆-Free) Gas-Insulated Metal-Enclosed Ring Main Unit

The HEI-24 is Huanghua Group's next-generation eco-gas insulated metal-enclosed ring main unit (SF₆-free RMU) for 24 kV medium-voltage distribution networks. Nitrogen (N₂) or dry air replaces conventional SF₆ as the insulating medium, with a global warming potential (GWP) below 1, eliminating SF₆ emissions and end-of-life recovery obligations.
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Product Overview

The HEI-24 is Huanghua Group’s next-generation eco-gas insulated metal-enclosed ring main unit (SF₆-free RMU) for 24 kV medium-voltage distribution networks. Nitrogen (N₂) or dry air replaces conventional SF₆ as the insulating medium, with a global warming potential (GWP) below 1, eliminating SF₆ emissions and end-of-life recovery obligations. It fully complies with the EU F-Gas Regulation (EU 517/2014 as revised in 2019/2024) for SF₆-free new MV switchgear. Rated voltage 24 kV, rated current 630 A / 1,250 A, internal arc classification IAC A FLR 25 kA 1 s, gas tank protection IP67, annual leakage rate ≤0.1% — ideal for urban distribution grids, renewable stations, rail transit, data centres and ESG-driven EPC projects.

Type Designation

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Key Highlights

Highlight  Description
Zero SF₆ · GWP < 1 Nitrogen (N₂) / dry air insulation with GWP < 1, no PFCs and no SF₆, removing F-Gas reporting, recovery and carbon-accounting obligations.
EU F-Gas Regulation Compliant Meets EU 517/2014 (as revised 2019/2024) SF₆-free requirements for new MV switchgear, qualifying for EU public tenders mandating SF₆-free equipment from 2026.
Sealed Stainless Tank, IP67 304L laser-welded stainless steel tank, IP67 main tank protection, ≤0.1% annual leakage, ≥30-year sealing life; immune to humidity, dust, condensation and pollution.
Internal Arc Class IAC A FLR Internal arc classification IAC A FLR 25 kA 1 s, with a non-rupturable pressure-relief diaphragm and top-vented duct, providing verified protection for personnel at the front, sides and rear.
Insulation Level 65 kV / 125 kV Rated power-frequency withstand 65 kV and lightning impulse withstand 125 kV (BIL), complying with IEC 62271-1 for 24 kV equipment and coordinated with 24 kV transformer insulation levels.
VCB-Centric V-Module Design VCB module breaking capacity 25 kA / 31.5 kA, making current 63 kA / 80 kA, mechanical endurance 10,000 operations (C2). As N₂ has weaker arc-quenching than SF₆, the V-module (VCB) is recommended for transformer protection.
Compact 600 mm Footprint Only 600 mm wide (incomer / outgoing / sectionalising / disconnector), 1,500 mm deep and 2,400 mm high — a major space saving for urban underground substations and compact substation retrofits.
Extensible & Maintenance-Free Extensible via silver-plated finger contacts with bellows sealing — field extension without de-gassing adjacent bays; hermetically sealed tank requires essentially no maintenance over its service life.

Scope of Application

Suitable for urban ring and terminal distribution networks, renewable (PV / wind / BESS) collection and step-up, industrial plants and campuses, hospitals and data centres, rail transit and municipal works, as well as EU public procurement and ESG-driven packaged substation projects.

Product Features

Feature Detailed Description
N₂ Insulation · Zero SF₆ Nitrogen (N₂) or dry air serves as the primary dielectric with GWP < 1 and negligible greenhouse effect; free of PFCs and SF₆, with no F-Gas reporting, annual leakage auditing or end-of-life recovery obligations.
Laser-Welded Stainless Gas Tank The tank is laser-welded from 304L stainless steel on longitudinal and circumferential seams, with helium mass-spectrometer leak testing on every unit; welds are ground and NDT-inspected to guarantee ≥30-year sealing life.
Gas Density Monitoring A temperature-compensated gas density monitor alarms at low pressure and blocks operation on further decline. Since N₂ dielectric strength is directly density-dependent, monitoring is even more critical than on SF₆ units.
Non-Rupturable Pressure Relief A non-rupturable relief diaphragm vents hot, high-pressure gas from an internal arc through a dedicated duct to the cabinet top, preventing secondary injury to personnel and adjacent equipment.
Three-Position Load Break Switch Close – Open – Earth is achieved with a single operating handle and mandatory mechanical interlocking, preventing energising onto an earthed circuit and earthing a live circuit; mechanical endurance 5,000 operations (M2).
Vacuum Circuit Breaker Module The V-module uses a vacuum circuit breaker with 25 kA / 31.5 kA breaking, 63 kA / 80 kA making, rated operating sequence O-0.3 s-CO-180 s-CO and 10,000-operation mechanical endurance (C2).
Fully Insulated & Fully Sealed All live HV parts — busbars, LBS and VCB — are sealed inside the stainless tank, immune to condensation, pollution, salt mist and vermin; suitable for basements, coastal and high-humidity sites.
Extensible Modular Design Plug-in silver-plated finger contacts with bellows sealing enable common-busbar extension; bays can be added or removed on site without de-gassing adjacent units. Flexible V / De module combinations.
Compact Enclosure & Installation Standard units are 600 mm wide (metering panel 800 mm), 1,500 mm deep and 2,400 mm high; front operation with bottom cable entry and generous termination space — ideal for space-constrained switchrooms and compact substations.
Smart Distribution Interface The LV control compartment accommodates numerical protection relays, energy meters, live-line indicators and SCADA interfaces, supporting telemetry, remote signalling and control for distribution automation and unattended operation.
Lifecycle Green Compliance LCA (Life Cycle Assessment) declaration and a GWP < 1 certificate are available on request, supporting ESG bids, carbon-footprint accounting and green-procurement scoring; no special SF₆ disposal process at end of life.

Technical Parameters

1.RMU Assembly Parameters

Parameter  Unit Data
Product type — Eco-gas insulated metal-enclosed RMU (SF₆-free)
Rated voltage (Ur) kV 24
Rated frequency Hz 50 / 60
Rated insulation level kV PF 65;BIL 125
Rated short-duration power-frequency withstand voltage kV 65
Rated lightning impulse withstand voltage kV 125
Internal arc classification — IAC A FLR 25kA 1s
Type of insulating gas — N₂/  Dry air
Global warming potential (GWP) — <1
Insulation gas pressure (absolute, at 20 °C) MPa 0.02
Annual gas leakage rate %/per year ≤0.1
Sealing life years ≥30
Degree of protection — main tank body — IP67
Degree of protection — operation mechanism & LV control cubicle — IP4X
Creepage distance mm ≥720
Gas tank material & process — 304L stainless steel, laser-welded
Cabinet enclosure material — Galvanised steel, powder-coated RAL 7035
Pressure relief — Non-rupturable diaphragm, vented to cabinet top
Gas monitoring — Temperature-compensated density monitor, alarm + lockout
Extensibility — Extensible / non-extensible
Cable entry — Bottom entry
Operating temperature — gas tank ℃ -40 ~ +70

2.AC Load Break Switch Parameters

Parameter  Unit Data
Rated voltage kV 24
Rated current / rated busbar current A 630
Rated frequency Hz 50 / 60
Rated short-time withstand current (4 s) kA 25 / 31.5
Rated short-circuit making current kA 63 / 80
Rated mainly active load-breaking current A 630
Mechanical endurance class ops 5000(M2)
Positions — Close – Open – Earth

3.AC Circuit Breaker (VCB Module) Parameters

Parameter  Unit Data
Rated voltage kV 24
Max. rated continuous current A 630 / 1250
Rated frequency Hz 50 / 60
Rated short-circuit breaking current kA 25 / 31.5
Rated short-circuit making current kA 63 / 80
Rated short-time withstand current (4 s) kA 25 / 31.5
Rated operating sequence — O-0.3s-CO-180s-CO
Mechanical endurance class ops 10000(C2)
Operating mechanism — Spring mechanism

4.Dimensions (24 kV, Main Busbar Current up to 1250 A)

 Panel Type Width (mm) Depth (mm) Height (mm)
Incoming, Segmented, Disconnect, Outgoing 600 1500 2400
PT panel 600 1500 2400
 Measurement (metering) panel 800 1500 2400

5.Applicable Standards & Eco Compliance

Standard / Regulation Code  Scope
Gas-insulated metal-enclosed switchgear with alternative gases IEC 62271-214 Primary standard for 24 kV eco-gas RMU
High-voltage alternating-current circuit breakers IEC 62271-100 VCB in the V-module
High-voltage alternating-current load break switches IEC 62271-103 Three-position LBS
Internal arc test method IEC 62271-200  IAC A FLR verification
Common specifications for HV switchgear IEC 62271-1 Ratings and insulation co-ordination
Degrees of protection provided by enclosures IEC 60529 IP67 / IP4X verification
EU F-Gas Regulation EU 517/2014(2019 / 2024 修订) SF₆-free compliance
GWP & carbon footprint GWP < 1;LCA  ESG bid support
Quality management system ISO 9001 Manufacturing & inspection

6.Type Tests & Routine Tests

Test Item  Type Test Condition Remark
Dielectric test Type Power-frequency 65 kV / 1 min; lightning impulse 125 kV (peak) Applied to earth, between phases and across the open break as required by the standard
Short-circuit making and breaking test Type VCB 25 kA / 31.5 kA breaking; LBS+fuse combination 31.5 kA making (symmetrical) IEC 62271-100 / 62271-103;
Carried out with the rated operating sequence O-0.3 s-CO-180 s-CO
Short-time and peak withstand current test Type 25 kA / 31.5 kA for 4 s (busbars and joints inside the tank) Verifies dynamic (peak) and thermal withstand of main and earthing circuits
Temperature-rise test Type Full-load cyclic duty; temperature rise at contacts and joints ≤65 K Confirms continuous current-carrying capability with stable contact resistance
Mechanical endurance (mechanical operation) test Type LBS 5,000 operations (M2); VCB 10,000 operations (C2) IEC 62271-103 / 62271-100
Internal arc test Type (on request) IAC A FLR, 25 kA / 1 s IEC 62271-200 Annex AA; assesses accessibility type for front, lateral and rear
Gas tightness test (helium leak detection) Type Helium mass-spectrometer leak test, ≤0.1% / year N₂ leakage causes an immediate dielectric drop — more critical than on SF₆ units
Verification of the degree of protection (IP code) Type Main tank IP67; mechanism and LV compartment IP4X IEC 60529
Gas composition stability test Type Thermal cycling -40 °C → +70 °C; no condensation, no decomposition products Unlike SF₆, N₂ produces no toxic SOF₂ / SO₂ decomposition under arcing
Helium leak check (per tank) Routine Sniffer helium test on every tank Performed on every unit; stricter than the SF₆ equivalent
Power-frequency withstand voltage test (tank-internal) Routine As specified in the product specification, 1 min Performed on every cubicle before delivery
Measurement of the resistance of main and earthing circuits Routine DC voltage-drop method; measured value not exceeding the design limit Verifies contacts and joints
VCB timing and travel test Routine Opening / closing times, pole synchronism, travel and clearance Performed on every cubicle; characteristic curves retained
Three-position switch and interlock function check Routine Close – Open – Earth positions; door and earthing-switch interlocks Includes five-prevention interlock verification
Calibration of the gas density monitor Routine Calibration of alarm and lockout thresholds Performed on every cubicle before delivery
Cable terminator torque and visual inspection Routine Tightening torque, phase identification and overall finish Performed on every cubicle before delivery

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