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YB27-40.5 New energy Pad mounted Transformer

Huanghua Group’s HKYB27 series Pad-Mounted Transformer is a fully factory-assembled, outdoor-rated power distribution unit integrating MV switching equipment (LBS), oil-immersed transformer, and LV switchgear (ACB/MCCB) within a single sealed enclosure. Engineered with a low-profile, tamper-resistant design featuring no externally accessible bolts, hinges, or fasteners, the unit provides a self-contained, maintenance-free solution requiring no perimeter fencing or additional protective structure
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Product Overview

Huanghua Group’s HKYB27 series Pad-Mounted Transformer is a fully factory-assembled, outdoor-rated power distribution unit integrating MV switching equipment (LBS), oil-immersed transformer, and LV switchgear (ACB/MCCB) within a single sealed enclosure. Engineered with a low-profile, tamper-resistant design featuring no externally accessible bolts, hinges, or fasteners, the unit provides a self-contained, maintenance-free solution requiring no perimeter fencing or additional protective structures.
Available up to 40.5kV, 1600kVA (YB27-12) and 40.5kV, 2000kVA (YB27-40.5), the pad-mounted transformer delivers reliable power distribution for urban high-rise buildings, residential communities, small-to-medium industrial facilities, commercial complexes, and infrastructure projects. The proven design combines compact footprint, reduced installation cost, and enhanced public safety—making it the preferred choice for space-constrained urban environments.
All units are designed and manufactured in accordance with IEC 60076, with base configuration compatible with ANSI-IEC-DIN mounting centerlines, qualifying the product for global EPC procurement and utility tenders.

General Specifications

Parameter YB27-12 Series YB27-40.5 Series
Rated Power Range 30 – 1600 kVA 50 – 2000 kVA
HV Voltage Class 6.3kV / 10kV / 11kV 33kV / 34.5kV / 35kV / 38.5kV
LV Voltage 400V / 690V (customizable) 400V / 690V (customizable)
Frequency 50Hz / 60Hz (optional) 50Hz / 60Hz (optional)
Tap Changer ±2×2.5% Off-Load Tap Changer (±5% optional) ±2×2.5% Off-Load Tap Changer (±5% optional)
Vector Group Dyn11 / Yyn0 Dyn11 / Yyn0
Cooling ONAN ONAN
Winding Material Copper standard; Aluminum optional Copper standard; Aluminum optional
Avg. Temperature Rise 65°C (55°C / 60°C optional) 65°C (55°C / 60°C optional)
Noise Level ≤ 55 dB ≤ 55 dB
Protection Degree Weather-resistant cabinet, tamper-proof latching Weather-resistant cabinet, tamper-proof latching
Enclosure Features No external bolts/hinges/screws; 3-point terminal compartment locking No external bolts/hinges/screws; 3-point terminal compartment locking
Applicable Standards IEC 60076 · ANSI · IEC · DIN IEC 60076 · ANSI · IEC · DIN
Compliance ISO 9001:2015 ISO 9001:2015

Technical Performance Data

YB27-12 (up to 12kV)

Rated Power (kVA) HV (V) LV (V) No-Load Current (%) No-Load Loss (W) Load Loss @120°C (W)
30 6000 / 6300 / 10000 / 11000 400 / 690 2 100 630
50 — — 1.8 130 910
63 — — 1.5 150 1090
80 — — 1.2 180 1310
100 — — 1.1 200 1580
125 — — 1 240 1890
160 — — 0.8 280 2310
200 — — 0.7 340 2730
250 — — 0.7 400 3200
315 — — 0.6 480 3830
400 — — 0.6 570 4520
500 — — 0.6 680 5410
630 — — 0.5 810 6200
800 — — 0.5 980 7500
1000 — — 0.5 1150 10300
1250 — — 0.85 1360 12000
1600 — — 0.85 1640 14500

HKS11 series losses shown. Lower-loss solutions available on request.

YB27-40.5 (up to 40.5kV)

Rated Power (kVA) HV (V) LV (V) No-Load Current (%) No-Load Loss (W) Load Loss @75°C (W)
50 33000 / 34500 / 35000 / 38500 400 / 690 1.3 160 1200
100 — — 1.1 230 2010
125 — — 1.1 270 2370
160 — — 1 280 2820
200 — — 1 340 3320
250 — — 0.95 400 3950
315 — — 0.95 480 4750
400 — — 0.85 580 5740
500 — — 0.65 680 6910
630 — — 0.65 830 7860
800 — — 0.65 980 9400
1000 — — 0.6 1150 11500
1250 — — 0.6 1400 13900
1600 — — 0.55 1690 16600
2000 — — 0.85 1990 19700

 

HKS11 series losses shown. Lower-loss solutions available on request.

Compartment Configuration

1 HV Compartment (Left Side)

Primary Entrance: Live front cast resin bushings or dead front configuration (optional)

Tap Changer: Off-load tap changer for HV voltage adjustment

Fuse Protection: HV current-limiting fuse for transformer fault protection

Load Switch (LBS): Optional load break switch for circuit isolation

Grounding Point: Dedicated grounding terminal

Oil Drain Valve: Accessible from HV compartment

2 Transformer Compartment (Center)

Core & Coil: Low-loss grain-oriented silicon steel core; copper winding standard

Liquid Preservation System: Sealed tank with conservator or fully-sealed design

Insulation Oil: Thermally upgraded insulating oil

Pressure Relief Valve: Automatic pressure relief under fault conditions

Oil Level Gauge: Visual indication of oil level

Oil Thermometer: Dial-type thermometer for temperature monitoring

Sudden Pressure Surge Relay: Optional protection device

Radiator: Natural convection cooling; radiator valves for maintenance isolation

3 LV Compartment (Right Side)

LV Switchgear: ACB and/or MCCB provisions per customer specification

Power Compensation: Capacitor bank for reactive power correction (optional)

Metering: Energy meter and CT/PT measurement provisions

Three-Point Terminal Latching: Tamper-resistant locking mechanism preventing unauthorized access

CTs & PTs: Current and voltage transformers for protection and metering

Outline Dimensions (mm)

YB27-12 Series

Rated Power (kVA) A B C D E F H
100 – 250 2400 1650 1350 800 650 1610 1450
315 2400 1650 1250 800 600 1560 1450
400 – 500 2400 1750 1450 800 650 1640 1550
630 2400 1750 1550 800 700 1730 1550
800 2400 1850 1550 800 700 1790 1650
1000 2400 1850 1650 800 700 1790 1650

Dimensions subject to final engineering drawing confirmation.

Engineering Options & Accessories

Category Available Options
Winding Temperature Rise 55°C / 60°C / 65°C (standard)
Primary Entrance Dead front / Live front
Basic Impulse Level Adjustable on request
Monitoring Devices Dial thermometer / Liquid level valve / Pressure vacuum gauge / Radiator valves
Protection Devices Sudden pressure surge relay / Pressure relief valve
Transformer Options Lower loss core & coil / Non-standard HV taps / Special impedance / Special noise levels / Electrostatic shields
LV Configuration Reactive power compensation / Energy metering / Custom LV panel types
Environmental Adaptations Special ambient conditions / High-altitude versions (>1000m) / Coastal anti-corrosion coating
Paint Finishes Standard RAL 7035; custom RAL colors available
Mounting Base Designed for rolling in accordance with ANSI-IEC-DIN segment center lines

Key Features

Tamper-Resistant Security — No externally accessible bolts, hinges, screws, or fasteners. Three-point terminal compartment latching prevents unauthorized access without requiring perimeter fencing.
Fully Factory Assembled — Shipped as a single integrated unit with lifting lugs pre-installed. Single-piece transport and placement eliminates on-site assembly.
Low-Profile Urban Design — Compact footprint suitable for sidewalks, green belts, residential courtyards, and other space-constrained locations without obstructing sightlines.
Weather-Resistant Construction — Bolted weather-resistant cabinet protects internal components from rain, dust, UV, and environmental contaminants.
Maintenance-Free Operation — Sealed tank design with liquid preservation system requires no routine oil maintenance. Reduced lifecycle costs compared to conventional substations.
Flexible Configuration — Independent HV/LV compartments allow customization of switching equipment, protection schemes, and LV distribution to match project requirements.
Global Standard Compatibility — Base design aligns with ANSI-IEC-DIN mounting centerlines, supporting deployment across North American, European, and international markets.

Applications

Sector Recommended Configuration Rationale
Residential Communities YB27-12, 315–800 kVA Low profile, tamper-resistant, minimal visual impact
Urban High-Rise Buildings YB27-12, 630–1250 kVA Compact footprint, indoor/outdoor flexible placement
Commercial Complexes YB27-12 / YB27-40.5, 800–1600 kVA Reliable power distribution, low maintenance
Small & Medium Industrial Plants YB27-40.5, 1000–2000 kVA Higher voltage class reduces transmission losses
Infrastructure (Airports, Railways, Docks) YB27-40.5, 1250–2000 kVA Robust construction, weather-resistant
Green Belts & Parks YB27-12, 100–630 kVA Aesthetic integration, no perimeter fencing required
Utility Distribution Networks YB27-12 / YB27-40.5 ANSI-IEC-DIN compatible mounting

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